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"Briquetting MFG. Company offers Wood Waste Brikets Machine, Coal Briquetting Plant, Fuel Briquetting Biomass Machine, Renewable Biomass Briquette, Fuel Briquette Machine Plant and Bio Coal Briquetting Machine in India"
 

What is Biomass Briquetting Plant?

Biomass is an organic material acquired from living or recently living organisms which are not used for food or feed, for an instance agro waste, forestry waste and industrial waste. Whereas briquetting plant is machine converts such a biomass material into biomass briquettes, which is widely accepted in varied industries for its exclusive traits like environment friendly and cost effective way to procure best renewable energy.

To make the biomass Briquetting project successful, which place is best?

The place where you can get profit on the investment would be the best place for the biomass Briquetting project. The raw material like agro waste, forestry waste and industrial waste are easily obtainable at a cheaper rate at the place which are very close to its origin. In a nutshell, it would be righteous to install a plant surrounding to the area of its provenance.

Which type of agro forestry waste is ideal as a raw material?

The agro forestry waste which possesses minimal moisture is a most preferred raw material to fabricate agro biomass briquettes. Some of the examples which are used as the raw material in several countries as the raw material are as below:

 

India Bark, Bagasse, Cotton Stalk, Rice Husk, Coconut Shell, Castor Seed Shell, Food Grain Waste, Coconut Shell, Soya Shell, Groundnut Shell, Mustard Husk, Wheat Straw, Tobacco waste, Cashew Shell, Coir pith, Coffee Shell
U.K. Ceder cones, Sow dust, Wood Chips
U.S.A. Saw dust, Corn Staw, Wood Chips, Soyabean Shell, Wheat Staw, Cotton Stalk, Tomatoes Straw, Potatoes Husk, Peanuts Shell
Thailand Corn cob , Corn cob waste
Natherlands Tomatoes Straw, Saw dust, Other Agro waste
Malaysia Palm husk, Rice Husk, Rice husk char , Saw Dust, Wood Chips
Nepal Labakshi, Lantana, Banmara, Saw Dust, Cotton shells, Cotton Husk , Cotton Stalk, Katra   Grass, Agerntum , Thakalkanda, Ficus
Thailand Corn cob,Corn cob waste
Vietnam Rice husk, Saw Dust, Rubber Wood Dust , Rice char [ash] , Rice stem, Rice Busha

What would be the approx rate of the raw material?

The approx rate of the raw material may be 1000/MT in India, which perhaps vary as per availability and location.

 

Biomass Briquetting Machine Manufacturer

Where can I get hammer mill/ powder making unit?

We provides supreme quality powder making unit that reduces the size of raw material into powdery form suitable for Super-60 and super-70 models.

What is the production capacity of the Hammer mill / powder making unit?

The Hammer mill/powder making unit made by us boasts excellent production capacity of 1500-1800/ Hrs depends on raw material.

How many motors equipped with Hammer mill?

Our powder making unit is equipped with four motors inclusive of main motor, fan motor, conveyor motor and rotary drum motor.

What is super 65-Model Briquetting plant?

The super 65-model Briquetting plant is used for the production of briquettes from the powdered form raw material. As the diameter of the end product is 65mm, it is called super 65 Briquetting plant, wherein hammer mill is used to convert raw material into powder form before it is processed to produce biomass Briquettes.

What is the production capacity of the super 65-model?

The approx production capacity of our super 65-model is 700-850 kg/hr, which depends upon the size of bulk material.

What is the process cost of the super 65-model?

The process cost of the 65-model is approximately 450/- INR.

Where can I get rotary drum dryer/ rotary kiln?

our company provides matchless quality of rotary drum dryer also known as rotary kiln that reduces the agro and forest waste by bringing it into direct contact with a heated gas.

What is the capacity of rotary drum dryer/ rotary kiln?

Our rotary drum dryer is suitable to dry raw material which contains high moisture up to 50% and are available with the in two types having capacity of 3000 kg/hr and 8000 kg/hr.

What are the best features of rotary drum dryer?

  • Excellent configuration
  • Highest capacity
  • Robust construction
  • Long life expenditure

Can I use agro-forestry waste directly in the briquetting plant?

There are varied types of raw material available for Biomass Briquetting Machine; all are differ in terms of moisture and size. The agro forestry wastes which boast less than 10% moisture are appropriate to use directly in the Bioamss Briquetting plant, but if it boasts greater moisture, drying is required. Similarly, the size is also concerned to use directly in the Briquetting plant. If the size of the raw material is less than 20mm, it can be used directly, but if the size is larger, respectively cutting is required.

What is super 60-Model Briquetting plant?

The super 60-model briquetting plant is used for the production of briquettes from the powdery form raw material. As the diameter of the end product is 60mm, it is called super 60 briquetting plant.

What is the sizing up unit?

Sizing up unit is used to convert various raw materials together in powder from and homogeneous mixing of varied raw material, required only in super-60 model for mixing purposes.

What is the production capacity of the super 60-model?

The approx production capacity of our super 60-model is 600-750 kg/hr, which depends upon the size of bulk material.

What is the process cost of the super 60-model?

The process cost of the 60-model is approximately 450/- INR.

What is super 70-Model Briquetting plant?

The super 70-model Briquetting plant is the latest mechanism of super 60-model and used for the production of a briquettes size of 70 mm from the powdered form raw material. As the diameter of the end product is 70mm, it is called super 70 Briquetting plant.

What is the process cost of the super 70-model?

The process cost of the 70-model is approximately 400/- INR.

Can I use Briquetting plant for continuous process?

The Briquetting plants manufactured by us are made by employing world class quality raw material and higher precision that ensures impeccable and continuous process round the clock.

At the end of the Briquetting process, how much yield we can get?

As manufacturing briquette from the agro forestry waste involves densification only, you will get 100% briquettes from the agro forestry waste.

What is the specification of the acceptable raw material?

The Briquetting plants manufactured by our company are made with the consideration of a specific size and moisture constraints that need to be fulfilled in prior to process raw material, which are as below

 

Moisture content of the raw material: Less than 10%
Size of the raw material: No more than 20mm

 

Note: If the raw material exceeds the above moisture measures, drying is required, meanwhile if the raw material exceeds the size, cutting is required.

How much production I can yield from the JUMBO-90 plant?

Ours Jumbo-90 is a blend of paramount quality and efficiency that has the aptitude to produce 1200-1800 KG/HR.

 

Note: The capacity of the Briquetting plant perhaps varies to +- 15% as per the bulk density of the raw material.

 

Biomass Briquetting Machine Supplier

What makes JUMBO-90 plant superior from others?

Apparently has the maximum production capacity, along with boast robust structure that has an acceptability of the raw material up to 20mm, in contrast to other machines which demands a powder form of the raw material.

 

Furthermore, the end product obtained by Jumbo-90 has a high density with 90mm diameter with no loss of production and ascertains:

  • Lowest production cost
  • Low investment cost
  • Low management cost

Are these Briquettes actually in demand?

Definitely it is in the demand, especially in the industrial sectors to produce clean energy required for varied application. If we talk about India then it rate something like 4000 INR to 7000 INR per Metric Ton.

 

Biomass Briquetting Machine Exporter

What is calorific value of assorted briquettes?

The calorific value of the end product solely depends upon the type of raw material used for making the briquette. But, the variation of the calorific value varies somewhat around 4000 Kcal/Kg, which is an excellent alternative to the limited resources like fire, wood, steam coal and lignite. Here, below is listed calorific value of briquette made of varied raw material for the reference.

 

Agro waste Cal/kg
Bamboo dust briquettes 4160 k.
Palm kernel briquettes 4985 k.
Bagasse briquettes 4380 K.
Groundnut shell briquettes 4524 k.
Cotton stalks/chips briquettes 4252 k.
Rape seed waste briquettes 4403 k.
Paper briquettes 4841 k.
Wood chips briquettes 4785 k.
Teawaste briquettes 4237 k.
Coffee husk briquettes 4045 k.
Wheatstraw briquettes 4100 k.
Soya bean husk briquette 4170 k.
Coir pitch briquettes 4146 k.
Mustard shell briquettes 4300 k.
Mustard stalk briquettes 4200 k.
Sugarcane briquettes 3996 k.
Sunflower stalk briquettes 4300 k.
Jute waste briquettes 4428 k.

What advantages briquettes offer over solid fuels?

There are numerous advantages of using briquettes compared to other solid fuels, which are as follow:

 

  • Briquettes are cheaper than coal, oil and lignite
  • Briquettes are immeasurably cleaner than the other fuel as free of sulfur
  • Combustion of briquettes is more uniform than coal
  • Biomass is produced by the renewable energy, whereas coal, oil and lignite are non renewable
  • Loading, unloading and storage of the briquettes is considerably easier than solid fuels
  • Briquettes are usually produced near the consumption centers and supplies do not depend on erratic transport from long distances
  • Briquettes produce 2-10% ash when burning, in contrast coal produce 20-40%.
  • Briquettes produce clean energy ,which is pollution free and Eco-friendly
Biomass Briquetting Machine India

Is Indian Government supporting this Briquette project?

Due to the Eco friendly aspects of briquettes, government is encouraging people to switch over towards the use of biomass briquettes and to encourage this venture government has offered various incentives for implementation of the biomass briquette plant project. Here below are the incentive details that government has issued:

  • 100% income tax free for the First five years
  • A subsidy of 35% on the cost of the plant is provided by the Government
  • 80% depreciation on Capital cost in the First years itself
  • No necessity of NOC from State pollution Boards

How many operators do I require for operating the Briquetting plant?

There are varied types of Biomass Briquetting plant manufactured by our company are easy to operate so as can be operated with the less manned. Our all types of Briquetting plant can be operated by one skill operator and five unskilled workers per shift.

 

Biomass Briquetting Machine Rajkot

How much land do I require for setting up the briquetting plant?

To set up the Energy Briquetting plant system demands space to incorporate raw material as well as Briquetting plant. Wherein:

For briquetting plant you need 20 ft height * 30 ft width * 12 ft height
For raw material 1 acre land

Does Briquetting process emit pollution?

The Briquetting process includes densification of raw material containing lignite and cellulose. There is no any process which produces pollution. It means there is no any pollution possibility throughout the production of the briquettes.

Does this Briquetting process require any binder or chemical?

The raw material used for briquettes contains lignite and cellulose, wherein the lignite gets converted into liquid during the process and acts as a natural binder. That is the cause that Briquetting process does not require any binder or chemical for the production of the briquettes.

Why Briquetting process is known as binder less technology?

The raw material used for briquettes contains lignite and cellulose, wherein the lignite gets converted into liquid during the process and acts as a natural binder. That is why the process does not require any external binder and for that reason the introduced technology is called binder less technology.

Can I store finished briquettes for a long time?

The finished product is absolutely moisture free and that is why can be stored for long life. On the other side, it needs to be protected from water to maintain its quality and from the fire to prevent any fire hazard.

What is the shape of finished Briquettes?

The briquettes made by our machine boast the cylindrical shape with the diameter of 90 mm and a length of 1 foot.

What is the cost for converting raw material into Briquettes?

The cost for converting perhaps varies machine to machine, still the approx amount inclusive of power, labor and maintenance cost would be 400/MT.

Can I use mixture of different raw material having same moisture contents for making Briquettes?

Yes, our Biomass Briquetting machines are versatile and can be used for a mixture of different raw materials having same moisture content.

Can I mix products having different moistures in different proportion?

Yes, our Briquetting machines are versatile and are configured accordingly to deliver supreme quality product with raw material of different moisture contain. You can use different raw material having different moisture content, but ensure that the average moisture content must be less than 10%.

 

Biomass Briquetting Machine Gujarat

 

Agro Biomass Briquetting Plant

What are the advantages of investing in Briquetting plant project?

By investing in Briquetting plant project, you can yield greater on the low investment. Below we have listed the advantages of our Briquetting plant project:

 

Investment
  • Less investment and double profit
  • Availability of loan from the govt. banks Subsidies from govt.
  • No Govt. excise duty due to renewable project
  • 5 years of benefit in income tax return

 

Product
  • Easy to seek out the raw material used for briquettes
  • Best business opportunity for the locals residing at surrounded by forests
  • No emission of toxic chemicals throughout the manufacturing process resulting in
  • Offers pollution free environment
  • Required less power consumption
  • High efficiency and defined end product
  • Less wastage at the end of the process
  • No other binding component required

 

Other
  • Be the reasonable part of the pollution free environment
  • Spreading awareness for being the part of the Eco friendly world by pursuing your product
  • Save the import duty on the fossil fuel by offering briquettes

May I know the bulk density of the final Briquettes?

The obvious density of briquette will be higher than its bulk or packing density as the briquettes will not pack perfectly along with it depends upon the size and shape of the briquette. If we talk about the briquettes made by our Briquetting plant, then they boast high specific density of 1200 Kg/m3, whereas boast bulk density of 800 Kg/m3.

 

Biomass Briquetting

What is a main use of Briquettes?

Biomass Briquettes are a better substitute of conventional fuel. These briquettes are the best, economical, pollution free, easy to use substitute for replacing all the below fuels. By using biomass briquettes you can get rid of smoke and toxic chemical which are emitted during the burning process of the conventional fuel.

  • Coal
  • Diesel
  • Lignite
  • Kerosene
  • Furnace Oil
  • Firewood

Can I know industries which are using Briquettes?

Briquettes are the righteous and economical alternative for the all industries which are using fuel, if you are also associated with industries mentioned below; it is a worthy for you as well.

 

Agriculture Ceramic Industry Chemical Units Dyeing Plants Food Processing Industries
Brick Making Units Milk Plants Gasification system Solvent Extraction Plant Refractory Industry
Foundries Gasification system Lamination Industries Leather Industries Vegetable Plants
Spinning Mill Thermal industries Textile Units    

Does any ash content remains in Briquetting plant, how much?

Comparatively to the coal biomass briquettes have a significantly less ash content which is very clear from the below data:

 

Ash content of briquettes 2-10%
Ash content of coal 20-40%

 

Biomass Briquetting India

Which technology is used in Briquetting plant to made Briquettes?

Our objective is to render a technology which delivers greater on the investment, and by owing our objective and leveraging our elongated experience in manufacturing Briquetting plant, we introduce binder less technology based Briquetting plant that boast paramount advantages like:

 

  • Higher production cost and lower converting cost
  • No need of binder or chemicals for binding
  • Lower capital cost due to indigenous parts
  • Require less maintenance
  • Easy to clean and long time expenditure

May I know type of the Briquetting plants that are available?

By owing the varied requirement of assorted industries, we introduce four different types of Briquetting plants based on production capacity, size of raw material and finished product, which are as follow:

 

  • Super - 60 Model
  • Supreme - 70 Model
  • Jumbo - BRQ 9050 model
  • Jumbo - BRQ 9075 model

What is the production capacity of Jumbo - BRQ 9050 model?

The approx production capacity of our Jumbo - BRQ 9050 model is 1100-1200 kg/hr, which may vary as per the size of bulk material.

What is the production capacity of Jumbo - BRQ 9075 model?

The approx production capacity of our Jumbo - BRQ 9075 model is 1200-1500 kg/hr, which may vary as per the size of bulk material.

What is the process cost of Jumbo - BRQ 9050 model?

The process cost of the 60-model is approximately 300/- INR.

What is the process cost of Jumbo - BRQ 9075 model?

The process cost of the 60-model is approximately 350/- INR.

Which type of raw material require for offered Briquetting plants?

As we said that all Briquetting plants are made to fulfill variegated requisite of the different industries, there is some Briquetting plant which require powdery raw material and others have accepted up to 20mm size of row. The table below describes the raw material requirement of the respective model.

 

Briquetting plant Raw material type
Super - 60 Model Powdery
Supreme - 70 Model Powdery
Jumbo - BRQ 9050 model Acceptability up to 20mm size
Jumbo - BRQ 9075 model Acceptability up to 20mm size

What features your Briquetting plant offer?

  • Maximum production capacity
  • Heavy structure with standard design
  • Easy to operate
  • High density of finished product
  • Lowest production cost per Metric ton
  • Low maintenance cost
  • Low management cost
  • No loss of production
  • No air pollution

How much power consumption does Briquetting plant require?

Our Briquetting plants are the result of our deeds to render the economical solution. The plant offered by us requires connected load of 90 HP but consumption load is of about 75 HP which is far less than other Briquetting plants.

 

Biomass Briquetting Manufacturer

How many electric motors equipped in Briquetting plant - jumbo 90?

Both models of Jumbo 90 require four motors including main, feeding, conveyor and lubrication with the power capacity mentioned as below:

 

Main electric motor 75HP
Conveyor Electric motor 5HP
Feeding Kupy motor 7.5HP
Lubrication Electric Motor 3HP

What amount of power Briquetting Plant - Jumbo 90 does require?

At constant running Jumbo 90 Briquetting plant model demands power consumption of 40 to 45 units per metric ton. Due to such an exclusive aspect, our Jumbo – 90 Briquetting plant is widely acknowledged in the market.

Does Briquetting plant require continuous maintenance?

Maintenance of Briquetting plant completely depends upon the usage of the plant. You can avail the maintenance service from our operators who takes hardly 30 minutes to change the parts which are under maintenance.

Does we provide training for maintaining the plant?

Definitely, we render comprehensive training on how to change the under maintenance parts within a stipulated time.

 

Biomass Briquetting Exporter

Does we provide training to our operators for operating the Plant?

As we said, we render comprehensive solution associated with Briquetting plants, meanwhile we render a comprehensive training for your operators about how to operate the plant along with a manual. They will be trained by our ingenious and expert team of operators to operate the plant effectively.

Does our company provide after sales support?

Our objective is to endow paramount quality of product along with the service, and to accomplish it we possess a team of support executives who all time active on the line to serve you support for any type of query associated with Briquetting plants. Additionally, our team visits at varying site twice a year to check the plant and solve the problem if any.

Biomass Briquetting Supplier

BIOMASS BRIQUETTES PRODUCTS

According to Production Capacity, Size of Raw Material and Finished product we has developed these models of Biomass Briquetting Machine Plant.

Biomass Briquetting Plant

Super 65 Model

Our SUPREME 75 MODEL is the ideal choice of the manufacturers looking for output in the range of 750-1000 kg/hr.

Biomass Briquetting Plant India

Supreme 75 Model

Our SUPREME 75 MODEL is the ideal choice of the manufacturers looking for output in the range of 800-1000 kg/hr.

Biomass Briquetting Plant Manufacturer

Powder Making Unit

It being the integral part of Biomass Briquetting System, which powders the raw-material before feeding it.

Biomass Briquetting plant Exporter

Jumbo BRQ 9075 Model

The most outstanding and flagship products from our products portfolio have been JUMBO-9075 MODEL.

Biomass Briquetting Plant Supplier

Biomass Crusher

For Chipping and Shredding of biomass Agro & Forestry waste such as Groundnut Shell, Wood Chips, Wood waste, Tree Bark.

Biomass Briquetting Technology India

Turbo Dryer Ctd 60

Certain raw materials containing moisture content beyond 45% (wet basis), need to be treated for moisture evaporation

COMPANY

Biomass Briquetting Technology Exporter
94

Establishment
Year

Biomass Briquetting Project
22

Years of
Experience

Biomass Briquetting Project Manufacturer
14

Million Dollar
Sales & Revenue

Biomass Briquetting Press Exporter
365

Days Support

Biomass Briquetting Equipment

WHO WE ARE

JAY KHODIYAR MACHINE TOOLS PVT. LTD. is a manufacturing company commenced in 1994 by visionary entrepreneur MR. SNAJAY TILALA for rendering an unrivalled solution by way of introducing outstanding alternative of the non renewable energy called the biomass Briquetting plant and established a strong foothold of Gujarat on the World map. Such an exceptional product is an outcome of MR. SANJAY TILALA, an honor of JAY KHODIYAR MACHINE TOOLS belonging from PAL (RAJKOT) is a self made person boasts strong business acumen along with profound knowledge pertaining to the Briquetting plants.

 

The company has already installed thousands of Briquetting plants in India and overseas since the inception year and today dealing with the rigorous demand of the Briquetting plants by elaborating its strength in terms of workforce. The company is looking forward to spread awareness about Briquetting plants to produce the briquettes which are an elite, nontoxic, effective, Eco friendly and economical alternative to the fossil fuel and to diminish the pollution caused by the fossil fuels.

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